Performance Evaluation of Hybrid MQL-Brass Nano-Fluid Coolant on Aisi 304 SS for Efficient Machining Operation
Article Sidebar
Main Article Content
Abstract
Brass Nanofluid is a substance made from synthetic copper and zinc powder. It has outstanding mechanical, electrical, thermal and optical qualities employed in a variety of applications including, solar, touch screen, bison. The nanoparticles used in this study were developed from brass alloy which was locally sourced and machined to the required nano-size of 40 µm. A top-down strategy was used for the preparation of nanofluid and ball milling utilized to ground the brass alloy and sieved after grinding using a 40 µm sleeve. A double approach strategy was applied to prepare the nanofluid and the sonification process of brass nanofluid was conducted using ultra sonic equipment. The result shows that the light paraffin oil with varying concentration percentage of brass alloy and conventional cutting fluid (castrole oil) with varying concentration percentage of brass alloy display similar performance. Optimizing the additive ratio of nano particle provided better outcomes identified in the range of 2-10g with 200 ml of cutting fluid. This improves the surface roughness finish of machined part while inclusion of brass nano particle with cutting fluid improves the material removal rate, reduce the temperature and the cutting zone providing a guaranteed finish product compared to other base fluid.
Article Details
References
Rahman, R. A., Palanisamy, S., Sun, S. & Dargusch, M. S. (2016). Tool wear mechanisms involved in crater formation on uncoated carbide tool when machining Ti6Al4V alloy. The International Journal of Advanced Manufacturing Technology, 83, 1457-1465. DOI: https://doi.org/10.1007/s00170-015-7668-z
Sen, B. M., Mozammel, K., G., Mandal, U. K. & Mondal, S. P. (2021). Eco-friendly cutting fluids in minimum quantity lubrication assisted machining: a review on the perception of sustainable manufacturing. International Journal of Precision Engineering and Manufacturing-Green Technology, 8, 249-280. DOI: https://doi.org/10.1007/s40684-019-00158-6
Mahesar, A. A., Ali, M. S., Abdul Majeed, M. K., Mohanty, U. S., Akhondzadeh, H. & Keshavarz, A. (2020). Effect of cryogenic liquid nitrogen on the morphological and petrophysical characteristics of tight gas sandstone rocks from Kirthar fold belt, Indus Basin, Pakistan. Energy & Fuels, 34(11), 14548-14559. DOI: https://doi.org/10.1021/acs.energyfuels.0c02553
Calignano, Flaviana, Manfredi, Diego, Ambrosio, Elisa Paola, Biamino, Sara, Lombardi, Mariangela, A., Eleonora, P. & Fino, P. (2017). Overview of additive manufacturing technologies. Proceedings of the IEEE, 105(4), 593-612. DOI: https://doi.org/10.1109/JPROC.2016.2625098
Debnath, S. R., Moola M. & Yi, Q. S. (2016). Influence of cutting fluid conditions and cutting parameters on surface roughness and tool wear in the turning process using the Taguchi method. Measurement, 78, 111-119. DOI: https://doi.org/10.1016/j.measurement.2015.09.011
Borah, P., Kumar, M. & Devi, P. (2020). Types of inorganic pollutants: metals/metalloids, acids, and organic forms Inorganic pollutants in water , 17-31. DOI: https://doi.org/10.1016/B978-0-12-818965-8.00002-0
Li, Y., Liu, C., Hua, J., Gao, J. & Maropoulos, P. (2019). A novel method for accurately monitoring and predicting tool wear under varying cutting conditions based on meta-learning. CIRP annals, 68(1), 487-490. DOI: https://doi.org/10.1016/j.cirp.2019.03.010
Li, H., Zhang, J.A., Ni, X., Junsheng, A. & Ji, D. (2023). Influence of residual stress and its relaxation on the corrosion bending fatigue resistance of EA4T axle steel treated by ultrasonic surface rolling. International Journal of Fatigue, 170, 107561. DOI: https://doi.org/10.1016/j.ijfatigue.2023.107561
Chavoshi, S. Z., Goel, S. & Morantz, P. (2017). Current trends and future of sequential micro-machining processes on a single machine tool. Materials & Design, 127, 37-53. DOI: https://doi.org/10.1016/j.matdes.2017.04.057
Kuntoğlu, M. & Sağlam, H. (2019). Investigation of progressive tool wear for determining optimized machining parameters in turning. Measurement, 140, 427-436. DOI: https://doi.org/10.1016/j.measurement.2019.04.022
Yan, P., Rong, Y. & Wang, G. (2016). The effect of cutting fluids applied in the metal cutting process. Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture, 230(1), 19-37. DOI: https://doi.org/10.1177/0954405415590993
Masoudi, S., Vafadar, A., Hadad, M. & Jafarian, F. (2018). Experimental investigation into the effects of nozzle position, workpiece hardness, and tool type in MQL turning of AISI 1045 steel. Materials and Manufacturing Processes, 33(9), 1011-1019. DOI: https://doi.org/10.1080/10426914.2017.1401716
Deshpande, S. & Deshpande, Y. (2019). A review of cooling systems used in machining processes. Materials Today: Proceedings, 18, 5019-5031. DOI: https://doi.org/10.1016/j.matpr.2019.07.496
Gupta, M. K., Jamil, M., Wang, X., Song, Q., Liu, Z., Mia, M. & Pruncu, C. I. (2019). Performance evaluation of vegetable oil-based nano-cutting fluids in environmentally friendly machining of Inconel-800 alloy. Materials, 12(17), 2792. DOI: https://doi.org/10.3390/ma12172792
Sharma, A. K., Tiwari, A. K. & Dixit, A. R. (2016). Effects of Minimum Quantity Lubrication (MQL) in machining processes using conventional and nanofluid based cutting fluids: A comprehensive review. Journal of cleaner production, 127, 1-18. DOI: https://doi.org/10.1016/j.jclepro.2016.03.146
Revuru, R. S., Zhang, J. Z., Posinasetti, N. R. & Kidd, T. (2018). Optimization of titanium alloy turning operation in varied cutting fluid conditions with multiple machining performance characteristics. The International Journal of Advanced Manufacturing Technology, 95, 1451-1463. DOI: https://doi.org/10.1007/s00170-017-1299-5
Çaydaş, U. & Ekici, S. (2012). Support vector machines models for surface roughness prediction in CNC turning of AISI 304 austenitic stainless steel. Journal of Intelligent Manufacturing, 23(3). DOI: https://doi.org/10.1007/s10845-010-0415-2
Gajrani, K. K. & Sankar, M. R. (2020). Role of eco-friendly cutting fluids and cooling techniques in machining. Materials Forming, Machining and Post Processing, 159-181. DOI: https://doi.org/10.1007/978-3-030-18854-2_7
Pimenov, D. Y., Gupta, M. K., Mia, M., Da, S., Leonardo, R. R., Machado, A. R., Baldin, V. & Khan, A. M. (2022). Machining of hard-to-cut materials: A review and future prospects. Journal of Materials Processing Technology, 117722. DOI: https://doi.org/10.1016/j.jmatprotec.2022.117722
Gowthaman, P. S., Jeyakumar, S. & Saravanan, B. A. (2020). Machinability and tool wear mechanism of Duplex stainless steel–A review. Materials Today: Proceedings, 26, 1423-1429. DOI: https://doi.org/10.1016/j.matpr.2020.02.295
Chavan, A., & Sargade, V. (2020). Surface integrity of AISI 52100 Steel during hard turning in different near-dry environments. Advances in Materials Science and Engineering, 1-13. DOI: https://doi.org/10.1155/2020/4256308
Elgazery, N. S. (2019). The flow of non-Newtonian magneto-fluid with gold and alumina nanoparticles through a non-Darcian porous medium. Journal of the Egyptian Mathematical Society, 27(1), 1-25. DOI: https://doi.org/10.1186/s42787-019-0017-x
Hegab, H., Darras, B. & Kishawy, H. A. (2018). Sustainability assessment of machining with nano-cutting fluids. Procedia Manufacturing, 26, 245-254. DOI: https://doi.org/10.1016/j.promfg.2018.07.033
Raza, S. M., Khan, A. M., Farooq, M. U., Iqbal, A., P., Danil Y., Giasin, K. & Leksycki, K. (2021). Modelling and analysis of surface evolution on turning of hard-to-cut CLARM 30NiCrMoV14 steel alloy. Metals, 11(11), 1751. DOI: https://doi.org/10.3390/met11111751
Maruda, R. W., Krolczyk, G. M., Nieslony, P. W., Szymon, M. M. & Legutko, S. (2016). The influence of the cooling conditions on the cutting tool wear and the chip formation mechanism. Journal of Manufacturing Processes, 24, 107-115. DOI: https://doi.org/10.1016/j.jmapro.2016.08.006
Duc, T. M., Long, T. & Tuan, N. M. (2021). Performance investigation of MQL parameters using nano-cutting fluids in hard milling. Fluids, 6(7), 248. DOI: https://doi.org/10.3390/fluids6070248
He, T., Liu, N., Xia, H., Wu, L., Zhang, Y., Li, D., & Chen, Y. (2022). Progress and trend of minimum quantity lubrication (MQL): A comprehensive review. Journal of Cleaner Production, 135809. DOI: https://doi.org/10.1016/j.jclepro.2022.135809
Ghosh, S. & Rao, P. V. (2015). Application of sustainable techniques in metal cutting for enhanced machinability: a review. Journal of Cleaner Production, 100, 17-34. DOI: https://doi.org/10.1016/j.jclepro.2015.03.039
Yi, S., Li, G., Ding, S. & Mo, J. (2017). Performance and mechanisms of graphene oxide suspended cutting fluid in the drilling of titanium alloy Ti-6Al-4V. Journal of Manufacturing Processes, 29, 182-193. DOI: https://doi.org/10.1016/j.jmapro.2017.07.027
Naveen, N. S. & Kishore, P. S. (2022). Experimental investigation on heat transfer parameters of an automotive car radiator using graphene/water-ethylene glycol coolant. Journal of Dispersion Science and Technology, 43(3), 1-13. DOI: https://doi.org/10.1080/01932691.2020.1840999
Yıldırım, Ç. V., Sarıkaya, M., Kıvak, T. & Şirin, Ş. (2019). The effect of the addition of hBN nanoparticles to nanofluid-MQL on tool wear patterns, tool life, roughness and temperature in turning of Ni-based Inconel 625. Tribology International, 134, 443-456. DOI: https://doi.org/10.1016/j.triboint.2019.02.027
Wang, B., Liu, Z., Cai, Y., Luo, X., Ma, H., Song, Q. & Xiong, Z. (2021). Advancements in material removal mechanism and surface integrity of high-speed metal cutting: A review. International Journal of Machine Tools and Manufacture, 166, 103744. DOI: https://doi.org/10.1016/j.ijmachtools.2021.103744